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Refractory bricks are used for things like pizza ovens, fireplaces, bricks around your furnaces and for this instance, very high fire kilns. Since I really felt I’d be making primarily functional ware and with as much sustainable firing methods as possible, I opted for firebrick aimed at the range of Cone 6-8 but with the flexibility of reaching Cone 10. Soft bricks were advantage for the best insulation. And though soft brick cost more, they are easier to cut (big advantage there!) and easier to replace and patch in the system my Dad designed. Truly, this project was all in his mind with knowledge about pressure I would need an engineering degree to understand. Luckily, I have one in-house.
The soft bricks are about 1/3 the weight of a typical clay bricks. Its advantage is in its portability. Since this is a kiln that will be wheeled out of an enclosure, that weight savings is awesome for me.
The mortar is lain in the form of tape rather than a fresh, wet mixture that truly could be disassembled easily if I ever needed to do that.
I received some flak that the numbers should be facing in the right direction. I thought a left-brain like my father would understand. This is where we often argue over form and function. “Dad, I can’t help it, I’m a designer!”
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Yes, of course. If it’s beyond my engineering knowledge I will definitely reach out and see if I can get you an answer. I have not run the kiln through a full fire yet. Almost as soon as I completed the kiln I accepted a job away from where my kiln lives but I am gearing work up to fire within the next few months. It’s a very big kiln so I want to make sure I make the fire worth the materials and time for it. But yes, please ask away. It was really exciting to finally finish this kiln. It was about 2 years in planning and time to actually get all the process done (weather and other assignments interrupting the process). Incidentally I have more steps to post for the completion which has been on my rolling list of to-do’s. Just not enough hours in the day…
Thank you for your account of your power kiln build. Are you open to questions?
Lloyd Walker
walkerpottery@comcast.net